Engine Troubleshooting Tables
Below are some tables listing problems, causes & solutions to many small engine issues.
Electric Start Troubleshooting Tables
Electric Start Troubleshooting - Engine Turns Slowly
Causes | Solutions |
---|---|
Flat battery | Charge or replace battery |
Faulty connection to battery or damage to wiring harness | check battery connections & check wiring harness for damage |
Worn bushes in starter motor | Refurbish or replace starter motor |
Partially seized or tight engine | Check engine rotation by hand if excessively difficult rectify problem. |
(Victa Specific) Pinon slipping on starter motor shaft | resolder pinion gear to motor shaft |
(Victa Specific) Bendix Shaft tight in gearbox housing | disassemble & check for obstructions then regrease |
Electric Start Troubleshooting - Engine Will Not Turn
Causes | Solutions |
---|---|
Flat battery | Charge or replace battery |
Faulty connection to battery or damage to wiring harness | check battery connections & check wiring harness for damage |
(Victa Specific) Faulty Decompressor | Check & rectify decompressor faults |
Faulty key, switch or button | Check components for correct function with a multim |
(Victa Specific) Pinon slipping on starter motor shaft | resolder pinion gear to motor shaft |
(Victa Specific) Bendix Pinion jammed in flywheel | Release jammed gear & inspect for damage |
Starter motor faulty | Repair or replace starter motor |
Seized Engine | Check engine rotation by hand & rectify problems |
Broken or seized Pinion Gear or shaft | Check components for damage & replace as necessary |
Electric Start Troubleshooting - Electric Motor Turns But Engine Does Not
Causes | Solutions |
---|---|
Battery wiring reversed | Check & correct polarity |
Pinon slipping on starter motor shaft | resolder pinion gear to motor shaft |
(Victa Specific) Bendix Pinion jammed in flywheel | Release jammed gear & inspect for damage |
Engine Troubleshooting Tables
Engine Troubleshooting - Engine Will Not Start
Causes | Solutions |
---|---|
Out of Fuel | Check Fuel Levels |
Incorrect throttle lever position | Adjust cable position or replace |
Spark plug lead not connected | Connect lead, Test for continuity if in doubt |
Engine or Carburetor flooded | Remove Spark Plug & turn engine over, Service carburetor to prevent further flooding |
Faulty Spark Plug | Test or replace spark plug |
Stale or contaminated fuel | Drain carburetor & replace fuel |
Low compression | Replace Piston & Rings & Check Valves (4 Stroke) |
Incorrect Timing | Check flywheel key, Make sure blade carrier is secure, Check timing marks line up where available |
Low or no oil (4 Stroke) | Fill with oil, If still unable to start internal components may be damaged |
Blocked fuel tap | Clean Filter & test fuel flow |
Block jet filter | Clean jet filter |
Needle valve sticking closed | Unstick valve, clean & remove any obstructions |
Blocked air filter/intake | Check for obstructions & remove or clean as nessesary |
Blocked exhaust port | Check for blockage, clean & remove as nessesary |
Fuel cap vent blocked | Test venting & replace or clean cap as required |
Flywheel key damaged | Check key & replace if nessesary |
Improper air gap on Ignition Coil | Check & set gap |
Improper Point Gap | Check & set gap or replace with electronic module |
Failed Ignition Coil, Module or Condenser | Test components & replace as nessesary |
Shorted wiring loom | Check for damage & test with multimeter |
Crankcase seals or gaskets leaking (2 stroke) | Check seals & replace as required |
Damaged Reed, Port Plus, Seals or Gaskets | Check & replace damaged parts as required |
Faulty Electric starter | Check function and repair if needed, Try manually if possible |
Vapour Lock in fuel system (Hot Start Problem) | Insulate Fuel Line & carburetor from engine heat |
Engine Troubleshooting - Loss Of Power
Causes | Solutions |
---|---|
Incorrect Throttle Setting | Check throttle is fully open, Adjust or replace cable if required |
Dirty Air Filter or Rich Fuel Mix | Clean or replace air filter, Clean & Adjust Carburetor |
Too Low Height Adjustment (Lawn Mower) | Check Engine Performance with raised deck |
Low or no oil (4 Stroke) | Fill oil immediately, Engine may be permanently damaged from lack of oil |
Float Adjustment incorrect | Check float level |
Dirt in carburetor | Drain & clean carburetor |
Carburetor adjustment incorrect | Adjust carburetor |
Parasitic Loading in electrical system | Check electrical system for faults and reduce loading if required |
Poor fuel quality | Drain carburetor & replace fuel |
Fuel filter restricted or fuel line kinked | Check fuel flow & remove obstructions |
Overheating Engine | Check for dirt buildup around cooling fins or broken flywheel fins |
Fuel mix too lean | Check for air leaks & adjust carburetor |
Engine Knocking | Check fuel quality, Check piston for carbon build up, Check for excessive movement in engine bearings |
Flywheel loose | Check flywheel mounting bolts |
Fouled spark plug | Replace Spark Plug, Check Fuel Mix is not to rich, Check 4 Stroke is not burning oil |
Weak Valve Springs | Check & replace if required |
Improper valve clearance | Reset Valve Clearances |
Engine Troubleshooting - Engine Won't Stay Running
Causes | Solutions |
---|---|
Fuel Blockage | Check for kinks in fuel line, Check for proper venting of fuel cap, Clean & adjust carburetor |
Blocked Exhaust Port | Check for obstructions & clean as required |
Dirty Carburetor | Clean carburetor |
Engine Troubleshooting - Engine Hesitates
Causes | Solutions |
---|---|
Improper Carburetor Adjustment | Clean & adjust carburetor |
Incorrect Idle Speed | Check & adjust idle speed |
Parasitic Loading in Electrical system | Reduce electrical loads, Check for harness damage |
Poor fuel quality | Drain carburetor & replace fuel |
Engine Troubleshooting - Engine Hunting & Surging
Causes | Solutions |
---|---|
Damaged governor springs | Check & replace springs as required |
Blocked Vacuum Hoses | Check for obstructions & clean as required |
Blocked or restricted jets | Clean & replace jets as required |
Engine Troubleshooting - Engine Runs Too Slow Or Too Fast
Causes | Solutions |
---|---|
Damaged governor springs | Check & replace springs as required |
Throttle cable broken or incorrectly adjusted | Check cable for damage & adjust or replace as required |
Incorrect Idle Speed | Adjust Idle Speed |
Engine Troubleshooting - Engine Turns Off When Idling
Causes | Solutions |
---|---|
Too Slow Idle | Adjust idle speed |
Restricted Carburetor | Clean Carburetor |
Improper carburetor adjustment | Adjust Carburetor Mixture screws |
Engine Troubleshooting - Engine Blows Smoke
Causes | Solutions |
---|---|
White or Blue Smoke | Water or Oil is being burnt, Check Piston rings, Check For Cracked Cylinder head |
Black Smoke | Fuel Mix is too rich, Adjust Carburetor, Check for blockages in intake & clean or replace carburetor |
Engine Troubleshooting - Engine Misses Under Load
Causes | Solutions |
---|---|
Faulty Spark Plug or Incorrect Gap | Adjust Gap or replace plug |
Ignition System Failure | Test & repair or replace faulty components |
Fuel Delivery Problem | Clean & adjust carburetor, Check fuel flow & fuel pump is available |
Engine Troubleshooting - Engine Knocks
Causes | Solutions |
---|---|
Poor fuel quality | Drain carburetor & replace fuel |
Worn Bearings | Check bearings for excessive movement replace as required |
Carbon buildup in combustion chamber | Clean combustion chamber & piston crown |
Engine Troubleshooting - Engine Overheats
Causes | Solutions |
---|---|
Lean Fuel Mix | Clean & adjust carburetor, Check for air leaks |
Dirty Engine or damage cooling fins | Clean engine, Repair or replace damaged fins |
Engine Troubleshooting - Engine Stops Freqently
Causes | Solutions |
---|---|
Fuel supply blocked | Check for kinks or obstructions in the fuel line, Clean Carburetor |
Engine worn or seized | Check internal parts for damage & wear. Replace as required |
Fuel cap not venting | Check cap vents replace is required |
Low or no oil | Fill oil, Permanent engine damage may have already occured |
Engine Troubleshooting - Engine Vibrates Excessively
Causes | Solutions |
---|---|
Build up of dirt or grass on upper surface of blade carrier | Clean blade carrier |
Blades out of balance | Replace or balance blades |
Bent or damaged blade carrier or blades | Check for damage replace if required |
Low or no oil | Fill oil, Permanent engine damage may have already occured |
Loose engine mounts or blade assembly | Check & tighten |
Bent or damaged crankshaft | Replace damaged parts or replace engine completely |
Lawnmower Troubleshooting Tables
Lawn Mower Troubleshooting - Poor Cutting Or Catching
Causes | Solutions |
---|---|
Blades worn or damaged | Inspect & replace as required |
Blade carrier loose | Check & tighten |
Too Slow Rpm | Increase engine speed |
Blades Restricted by dirt or grass buildup under Chassis | Clean excess dirt & grass |
Blocked vents in grass catcher | Clean out vents |
Victa Troubleshooting - G3 Carburetor
Causes | Solutions |
---|---|
Blockage in internal passages of jet block | Dismantle & clean |
Air leak where carburetor joins cylinder | Ensure carb is mounted correctly & heat insulation is correctly installed |
Air restriction , Section of choke or air filter is missing | Replace choke or air filter & clear obstructions |
Snorkel torn or punctured | Repair or replace snorkel |
Faulty gasket on cylinder base | Replace Gasket |
Faulty top or bottom crankshaft oil seal | Replace faulty seals |
Victa Troubleshooting - G3 Carburetor
Causes | Solutions |
---|---|
Punctured float | replace float |
Incorrect float level | reset float level |
Dirty or faulty fuel needle & seat | Clean & replace as required |