Engine Troubleshooting Tables

Engine Troubleshooting Tables

Below are some tables listing problems, causes & solutions to many small engine issues.

Electric Start Troubleshooting Tables


Electric Start Troubleshooting - Engine Turns Slowly

CausesSolutions
Flat batteryCharge or replace battery
Faulty connection to battery or damage to wiring harnesscheck battery connections & check wiring harness for damage
Worn bushes in starter motorRefurbish or replace starter motor
Partially seized or tight engineCheck engine rotation by hand if excessively difficult rectify problem.
(Victa Specific) Pinon slipping on starter motor shaftresolder pinion gear to motor shaft
(Victa Specific) Bendix Shaft tight in gearbox housingdisassemble & check for obstructions then regrease

Electric Start Troubleshooting - Engine Will Not Turn

CausesSolutions
Flat batteryCharge or replace battery
Faulty connection to battery or damage to wiring harnesscheck battery connections & check wiring harness for damage
(Victa Specific) Faulty DecompressorCheck & rectify decompressor faults
Faulty key, switch or buttonCheck components for correct function with a multim
(Victa Specific) Pinon slipping on starter motor shaftresolder pinion gear to motor shaft
(Victa Specific) Bendix Pinion jammed in flywheelRelease jammed gear & inspect for damage
Starter motor faultyRepair or replace starter motor
Seized EngineCheck engine rotation by hand & rectify problems
Broken or seized Pinion Gear or shaftCheck components for damage & replace as necessary

Electric Start Troubleshooting - Electric Motor Turns But Engine Does Not

CausesSolutions
Battery wiring reversedCheck & correct polarity
Pinon slipping on starter motor shaftresolder pinion gear to motor shaft
(Victa Specific) Bendix Pinion jammed in flywheelRelease jammed gear & inspect for damage

Engine Troubleshooting Tables


Engine Troubleshooting - Engine Will Not Start

CausesSolutions
Out of FuelCheck Fuel Levels
Incorrect throttle lever positionAdjust cable position or replace
Spark plug lead not connectedConnect lead, Test for continuity if in doubt
Engine or Carburetor floodedRemove Spark Plug & turn engine over, Service carburetor to prevent further flooding
Faulty Spark PlugTest or replace spark plug
Stale or contaminated fuelDrain carburetor & replace fuel
Low compressionReplace Piston & Rings & Check Valves (4 Stroke)
Incorrect TimingCheck flywheel key, Make sure blade carrier is secure, Check timing marks line up where available
Low or no oil (4 Stroke)Fill with oil, If still unable to start internal components may be damaged
Blocked fuel tapClean Filter & test fuel flow
Block jet filterClean jet filter
Needle valve sticking closedUnstick valve, clean & remove any obstructions
Blocked air filter/intakeCheck for obstructions & remove or clean as nessesary
Blocked exhaust portCheck for blockage, clean & remove as nessesary
Fuel cap vent blockedTest venting & replace or clean cap as required
Flywheel key damagedCheck key & replace if nessesary
Improper air gap on Ignition CoilCheck & set gap
Improper Point GapCheck & set gap or replace with electronic module
Failed Ignition Coil, Module or CondenserTest components & replace as nessesary
Shorted wiring loomCheck for damage & test with multimeter
Crankcase seals or gaskets leaking (2 stroke)Check seals & replace as required
Damaged Reed, Port Plus, Seals or GasketsCheck & replace damaged parts as required
Faulty Electric starterCheck function and repair if needed, Try manually if possible
Vapour Lock in fuel system (Hot Start Problem)Insulate Fuel Line & carburetor from engine heat

Engine Troubleshooting - Loss Of Power

CausesSolutions
Incorrect Throttle SettingCheck throttle is fully open, Adjust or replace cable if required
Dirty Air Filter or Rich Fuel MixClean or replace air filter, Clean & Adjust Carburetor
Too Low Height Adjustment (Lawn Mower) Check Engine Performance with raised deck
Low or no oil (4 Stroke) Fill oil immediately, Engine may be permanently damaged from lack of oil
Float Adjustment incorrectCheck float level
Dirt in carburetorDrain & clean carburetor
Carburetor adjustment incorrectAdjust carburetor
Parasitic Loading in electrical systemCheck electrical system for faults and reduce loading if required
Poor fuel qualityDrain carburetor & replace fuel
Fuel filter restricted or fuel line kinkedCheck fuel flow & remove obstructions
Overheating EngineCheck for dirt buildup around cooling fins or broken flywheel fins
Fuel mix too leanCheck for air leaks & adjust carburetor
Engine KnockingCheck fuel quality, Check piston for carbon build up, Check for excessive movement in engine bearings
Flywheel looseCheck flywheel mounting bolts
Fouled spark plugReplace Spark Plug, Check Fuel Mix is not to rich, Check 4 Stroke is not burning oil
Weak Valve SpringsCheck & replace if required
Improper valve clearanceReset Valve Clearances

Engine Troubleshooting - Engine Won't Stay Running

CausesSolutions
Fuel BlockageCheck for kinks in fuel line, Check for proper venting of fuel cap, Clean & adjust carburetor
Blocked Exhaust PortCheck for obstructions & clean as required
Dirty CarburetorClean carburetor

Engine Troubleshooting - Engine Hesitates

CausesSolutions
Improper Carburetor AdjustmentClean & adjust carburetor
Incorrect Idle SpeedCheck & adjust idle speed
Parasitic Loading in Electrical systemReduce electrical loads, Check for harness damage
Poor fuel qualityDrain carburetor & replace fuel

Engine Troubleshooting - Engine Hunting & Surging

CausesSolutions
Damaged governor springsCheck & replace springs as required
Blocked Vacuum HosesCheck for obstructions & clean as required
Blocked or restricted jetsClean & replace jets as required

Engine Troubleshooting - Engine Runs Too Slow Or Too Fast

CausesSolutions
Damaged governor springsCheck & replace springs as required
Throttle cable broken or incorrectly adjustedCheck cable for damage & adjust or replace as required
Incorrect Idle SpeedAdjust Idle Speed

Engine Troubleshooting - Engine Turns Off When Idling

CausesSolutions
Too Slow IdleAdjust idle speed
Restricted Carburetor Clean Carburetor
Improper carburetor adjustmentAdjust Carburetor Mixture screws

Engine Troubleshooting - Engine Blows Smoke

CausesSolutions
White or Blue SmokeWater or Oil is being burnt, Check Piston rings, Check For Cracked Cylinder head
Black SmokeFuel Mix is too rich, Adjust Carburetor, Check for blockages in intake & clean or replace carburetor

Engine Troubleshooting - Engine Misses Under Load

CausesSolutions
Faulty Spark Plug or Incorrect GapAdjust Gap or replace plug
Ignition System FailureTest & repair or replace faulty components
Fuel Delivery ProblemClean & adjust carburetor, Check fuel flow & fuel pump is available

Engine Troubleshooting - Engine Knocks

CausesSolutions
Poor fuel qualityDrain carburetor & replace fuel
Worn BearingsCheck bearings for excessive movement replace as required
Carbon buildup in combustion chamberClean combustion chamber & piston crown

Engine Troubleshooting - Engine Overheats

CausesSolutions
Lean Fuel MixClean & adjust carburetor, Check for air leaks
Dirty Engine or damage cooling finsClean engine, Repair or replace damaged fins

Engine Troubleshooting - Engine Stops Freqently

CausesSolutions
Fuel supply blockedCheck for kinks or obstructions in the fuel line, Clean Carburetor
Engine worn or seizedCheck internal parts for damage & wear. Replace as required
Fuel cap not ventingCheck cap vents replace is required
Low or no oilFill oil, Permanent engine damage may have already occured

Engine Troubleshooting - Engine Vibrates Excessively

CausesSolutions
Build up of dirt or grass on upper surface of blade carrierClean blade carrier
Blades out of balanceReplace or balance blades
Bent or damaged blade carrier or bladesCheck for damage replace if required
Low or no oilFill oil, Permanent engine damage may have already occured
Loose engine mounts or blade assemblyCheck & tighten
Bent or damaged crankshaftReplace damaged parts or replace engine completely

Lawnmower Troubleshooting Tables


Lawn Mower Troubleshooting - Poor Cutting Or Catching

CausesSolutions
Blades worn or damagedInspect & replace as required
Blade carrier looseCheck & tighten
Too Slow RpmIncrease engine speed
Blades Restricted by dirt or grass buildup under ChassisClean excess dirt & grass
Blocked vents in grass catcherClean out vents

Victa Troubleshooting - G3 Carburetor

CausesSolutions
Blockage in internal passages of jet blockDismantle & clean
Air leak where carburetor joins cylinderEnsure carb is mounted correctly & heat insulation is correctly installed
Air restriction , Section of choke or air filter is missingReplace choke or air filter & clear obstructions
Snorkel torn or puncturedRepair or replace snorkel
Faulty gasket on cylinder baseReplace Gasket
Faulty top or bottom crankshaft oil sealReplace faulty seals

Victa Troubleshooting - G3 Carburetor

CausesSolutions
Punctured floatreplace float
Incorrect float levelreset float level
Dirty or faulty fuel needle & seat Clean & replace as required